Neilsen 150mm Air Hammer 4x120mm Chisels 19 Pin Descaler Needle Gun Tool CT0676 Description
Air Hammer & Desxcaler Needle Gun Tool Kit
AIR HAMMER & DESCALER NEEDLE GUN TOOL KIT 19 PIN PAINT AND RUST REMOVER & 4 CHISELS
This professional quality heavy duty 150mm Air Hammer with 4 x 120mm Chisels is ideal for handling a large range of cutting requirements. ¿It is ideal for automotive, garage and home workshop use. ¿This is a very useful tool which is great for removing paint, rust etc. ¿Suitable for use on heavier work such as wheels, engine blocks, chassis rails and box sections etc., this attachment simply screws onto the Air Hammer. ¿It is made up of approximately 19 needles which chip away at the surface. ¿Air Hammer Specifications: Air Inlet: 1/4'' BPM: 4500 Air Pressure: 90 P.S.I Average Air Consumption: 4 CFM Delivers Hard-Hitting Hammering Long-Life Alloy Steel Barrel Heat-Treated Piston ¿Needle De-scaler Specifications: Ideal for removing paint and rust 19 needles chip away at surface Heavy duty steel casing Knurled ring Black oxide finish to prevent corrosion Length: 230mm Inner diameter: 30mm Outer diameter: 50mm ¿Contents: 1 x Air Hammer 1 x Taper Punch 1 x Ripping Chisel 1 x Tailpipe Cutter Chisel 1 x Spot Weld Breaker Chisel 1 x Coil Spring Chisel Retainer 1 x Needle De-Scaler Attachmen
Air Hammer Specifications:
Air Inlet: 1/4''
BPM: 4500
Air Pressure: 90 P.S.I
Average Air Consumption: 4 CFM
Delivers Hard-Hitting Hammering
Long-Life Alloy Steel Barrel
Heat-Treated Piston
Needle De-scaler Specifications:
Ideal for removing paint and rust
19 needles chip away at surface
Heavy duty steel casing
Knurled ring
Black oxide finish to prevent corrosion
Length: 230mm
Inner diameter: 30mm
Outer diameter: 50mm
Contents:
1 x Air Hammer
1 x Taper Punch
1 x Ripping Chisel
1 x Tailpipe Cutter Chisel
1 x Spot Weld Breaker Chisel
1 x Coil Spring Chisel Retainer
Product Detail
• Brand : Neilsen
• MPN: CT0676
• Material : Metal
• Type : Air Hammer & Descaler Needle Gun Tool Kit
• Specific uses for product : ideal for automotive, garage and home workshop use.
• Color : Red
GENERAL SAFETY INSTRUCTIONS
Important!
When using equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating manual with due care. Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, give them these operating instructions as well. We accept no liability for damage or accidents which arise due to non-observance of these instructions and the safety information herein.
SYMBOLS
In this manual and/or on the machine the following symbols are used:
- Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.
- Wear hearing protection.
- Wear safety goggles.
- Contact with or inhalation of dust coming free during use (e.g. lead-painted surfaces, wood and metal) can endanger your health and the health of bystanders. Always wear appropriate protective equipment, such as a dust mask. Always use proper dust extraction during use.
- Wear gloves.
- Keep the work area clean and well lit. Cluttered and dark areas increase the risk of electric shock, fire, and injury to persons.
- Do not operate the tool in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.
- Keep bystanders, children, and visitors away while operating the tool. Distractions may result in the loss of control of the tool.
- Stay alert. Watch what you are doing and use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, medications, or alcohol.
- Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.
- Avoid unintentional starting. Be sure the switch is off before connecting to the air supply. Do not carry the tool with your finger on the switch or connect the tool to the air supply with the switch on.
- Remove adjusting keys and wrenches before turning the tool on. A wrench or key that is left attached to a rotating part of the tool increases the risk of personal injury.
- Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
- Use safety equipment. A dust mask, non-skid safety shoes and a hard hat must be used for the applicable conditions.
- Always wear eye protection. Wear ANSI-approved safety goggles.
- Always wear hearing protection when using the tool. Prolonged exposure to high intensity noise may result in hearing loss.
- Risk of electric shock. This tool is not provided with an insulated gripping surface. Contact with a live wire will also make exposed metal parts of the tool live and shock the operator.
- Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock.
- Examine the work piece to avoid contact with hidden wiring. Thoroughly investigate the work piece for possible hidden wiring before performing work. Contact with live wiring will shock the operator.
- Use clamps or another practical way to secure and support the work piece to a stable platform. Holding the work by hand or against the body is unstable and may lead to loss of control.
- Do not force the tool. Use the correct tool for the job. The correct tool will do the job better and safer at the rate for which the tool is designed.
- Do not use the tool if the switch does not operate. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the tool from the air source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the trigger before leaving the work area.
- Store the tool out of the reach of children and other untrained persons. This tool is dangerous in the hands of untrained users.
- Maintain the tool with care. Keep a cutting tool sharp and clean. A properly maintained tool, with sharp cutting edges reduces the risk of binding and is easier to control.
- Check for misalignment or binding of moving parts, and any other condition that affects the tool s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
- Use only accessories that are identified by the manufacturer for the specific tools model. Use of an accessory not intended for use with the specific tool model, increases the risk of injury to persons.
- Tool service must be performed only by qualified repair personnel.
- When servicing a tool, use only identical replacement parts. Use only authorized parts.
- Use only the lubricants supplied with the tool or specified by the manufacturer.
- Never connect to an air source that is capable of exceeding 200 PSI. Over pressurizing the tool may cause bursting, abnormal operation, breakage of the tool, or serious injury. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.
- Never use oxygen, carbon dioxide, combustible gases, or any bottled gas as an air source for the tool. Such gases are capable of explosion and serious injury.
SPECIFIC SAFETY INSTRUCTIONS The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Only use accessories rated to handle the forces exerted by this tool during operation. Other accessories not designed for the forces generated may break and forcefully launch pieces. Attach all accessories properly to the tool before connecting the air supply. A loose accessory may detach or break during operation. Obey the manual for the air compressor used to power this tool. Install an in-line shutoff valve to allow immediate control over the air supply in an emergency, even if a hose is ruptured. Use this tool with both hands only. Using tools with only one hand can result in loss of control. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control. VIBRATION PRECAUTIONS This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms, and shoulders. To reduce the risk of vibration-related injury: 1. Anyone using vibrating tools regularly or for an extended period of time should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury. 3. Wear suitable gloves to reduce the vibration effects on the user. 4. Use tools with the lowers vibration when there is a choice. 5. Include vibration-free periods each day of work. 6. Grip the tool as lightly as possible (while still maintaining a secure hold). Let the tool do the work. 7. To reduce vibration, maintain tool as explained in this manual. If abnormal vibration occurs, stop immediately. SPECIFICATIONS Blow per minute: 4500bpm Max operating pressure: 6.3bar Avg. air consumption: 5cfm Air inlet :1/4" Stroke length: 1-5/8" Bore diameter: 3/4” INITIAL SETUP & ASSEMBLY Air Supply WARNING: To prevent serious injury from explosion, use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool. 1. Incorporate a filter, regulator with pressure gauge, oiler, in-line shutoff valve, and quick coupler for best service. Refer to the diagram at the end of this manual for more information. An in-line shut-off ball valve is an important safety device because it controls the air supply even if the air hose is ruptured. The shut-off valve should be a ball valve because it can be closed quickly. Note: if an automatic oiler system is not used, add a few drops of pneumatic tool oil to the airline connection before operation. Add a few more drops after each hour of continual use. 2. Attach an air hose to the compressor’s air outlet. Connect the air hose to the air inlet of the tool. Other components, such as a coupler plug and quick coupler, will make operation more efficient, but are not required. WARNING: To prevent serious injury from accidental operation, do not install a female quick coupler on the tool. Such a coupler contains an air valve that will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected. Note: Air flow, and therefore tool performance, can be hindered by undersized air supply components. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working. 3. Release the tool’s trigger. 4. Close the in-line shut-off valve between the compressor and the tool. 5. Turn on the air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off. 6. Adjust the air compressor’s output regulator so that the air output is enough to properly power the tool, but the output will not exceed the tool s maximum air pressure at any time. Adjust the pressure gradually, while checking the air output gauge to set the right pressure range. 7. Inspect the air connections for leaks. Repair any leaks found. 8. If the tool will not be used at this time, turn off and detach the air supply, safely discharge any residual air pressure, and release the trigger to prevent accidental operation. Note: Residual air pressure should not be present after the tool is disconnected from the air supply. However, it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and not powered. WARNING: Read the ENTIRE important operating instructions before set-up or use of this product. Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use the tool until it has been repaired. Description A. Air Hose Connects air source to tool B. Filter Prevents dirt and condensation from damaging tool or work piece C. Regulator Adjusts air pressure on tool D. Lubricator Air tool lubrication E. Coupler and Plug Provides quick connection and release F. Leader Hose Increases coupler life G. Air Cleaner/Dr Prevents water vapor from damaging work piece H. Air Adjusting Valve Fine tuning airflow at tool TOOL SET-UP WARNING: To prevent serious injury from accidental operation, turn off the tool, detach the air supply, safely discharge any residual air pressure in the tool, and release the trigger before performing any inspection, maintenance, or cleaning procedures. To prevent serious injury, do not adjust or tamper with any control or component in a way not specifically explained within this manual. Improper adjustment can result in tool failure or other serious hazards. Air hammer 1. Unscrew the retainer spring from the cylinder 2. Insert the 0.401 “ Chisel shank into the cylinder 3. Screw the retainer spring completely onto the threads of the cylinder until it stops, to solidly hold the chisel in place. 4. Pull firmly on the chisel to make sure it is secured in place Needle descaler paint rust remover 1. Screw the Descaler attachment head fully onto the body. 2. Tighten the 4 grub screws located around the head. WORK AREA SET-UP 1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury. 2. Route the air hose along a safe route to reach the work area without creating a trip hazard or exposing the air hose to possible damage. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working. 3. Secure a loose work piece using a vise or clamps (not included) to prevent movement while working. 4. There must not be hazardous objects (such as utility lines or foreign objects) nearby that will present a hazard while working. OPERATING INSTRUCTIONS 1. If an automatic oiler is not used, add a few drops of Pneumatic Tool Oil to the airline connection before use. Add a few drops more after each hour of continual use. Do not use detergent oil. 2. Install the chisel or Descaler attachment. 3. Adjust the air regulator on the bottom of the air hammer handle as needed. 4. Hold the tool with both hands and place the tip of the chisel on the work piece. 5. Squeeze the trigger to start the tool. 6. Release the trigger to stop the tool. 7. If the tool requires more force to accomplish the task, verify that the tool receives sufficient, unobstructed airflow (CFM) and increase the pressure (PSI) output of the regulator up to the maximum air pressure rating of this tool. Caution: To prevent injury from tool or accessory failure, do not exceed the tool’s maximum air pressure rating. If the tool does not have sufficient force at maximum pressure and sufficient airflow, then a larger tool may be required. 8. To prevent accidents, turn off the tool, detach the air supply, safely discharge any residual air pressure in the tool, and release the trigger after use. Clean external surfaces of the tool with a clean, dry cloth, and apply a thin coat of tool oil. Store the tool indoors out of the reach of children. STORAGE & MAINTENANCE WARNING: Procedures not specifically explained in this manual must be performed only by a qualified technician. To prevent serious injury from accidental operation, turn off the tool, detach the air supply, safely discharge any residual air pressure in the tool, and release the trigger before performing any inspection, maintenance, or cleaning procedures. To prevent serious injury from tool failure, do not use damaged equipment. If abnormal noise, vibration, or leaking occurs, have the problem corrected before use. To prevent serious injury from explosion, lubricate the tool only with specified lubricants. Lubricate the air inlet using only pneumatic tool oil. Other lubricants may damage the mechanism and may be highly flammable, causing an explosion. Note: These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the air-operated tool. 1. Before each use: Inspect the general condition of the tool. Check for: Loose hardware or housing Misalignment or binding of moving parts Cracked or broken parts Any other condition that may affect its safe operation 2. Daily - Air supply maintenance: Every day, maintain the air supply according to the manufacturer s instructions. Maintain the lubricator s oil level. Drain the moisture filter regularly. Performing routine air supply maintenance will allow the tool to operate more safely and will also reduce wear on the tool. 3. Quarterly (every 3 months) - Tool disassembly, cleaning, and inspection: Have the internal mechanism cleaned, inspected, and lubricated by a qualified technician. If the vanes need replaced, replace them as a set. TROUBLESHOOTING GUIDE Symptom Possible Cause(s) Corrective Action Not enough air pressure and/or air Check for loose connections and make sure flow that the air supply is providing enough air flow (CFM) at required pressure (PSI) to the tools air inlet. Do not exceed maximum air pressure Obstructed trigger Clean around trigger to ensure free movement Decreased output Incorrect lubrication or not enough Lubricate using air tool oil and grease lubrication according to directions Blocked air inlet screen (if equipped) Clean air inlet screen of buildup Air leaking from loose housing Make sure housing is properly assembled and tight Mechanism contaminated Have qualified technician clean and lubricate mechanism. Install in-line filter in air supply as stated in this manual Housing heats during use Incorrect lubrication or not enough Lubricate using air tool oil and grease according lubrication to directions Worn parts Have qualified technician inspect internal mechanism and replace parts as needed Severe air leakage Cross-threaded housing components Check for incorrect alignment and uneven (slight air leakage is normal, gaps. If cross-threaded, disassemble and especially on older tools.) replace damaged parts before use. Loose housing Tighten housing assembly. If housing cannot tighten properly, internal parts may be misaligned Damaged valve or housing Replace damaged components Dirty, worn, or damaged valve Clean or replace valve assembly WARNING: Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect the air supply before servicing ASSEMBLY DIAGRAM AND PARTS LIST - Hammer
- Descaler attachment
Part No Description Quantity 1 Main Part 1 2 Pin 2 3 Steel Washer 1 4 Coil Spring 1 5 Air Regulator 1 6 Trigger 1 7 Coil Spring 1 8 Pin 1 9 Washer 1 10 Spring 1 11 Connection 1 12 Upper Valve 1 13 Disk 1 14 Upper Valve 1 15 Piston 1 16 Cylinder 1 17 Absorber Spring 1 18 SNAP RING 2 19 THREAD SETS 1 20 BUCKET 1 21 WIRE BAR 19 22 FIXATION 1 23 SPRING 1 24 FRONT COVER 1 25 SCREWS 4 26 CONNECTED SETS 1